‌ High-accuracy MTF measurements are performed with high-cost, high-maintenance diffraction limited objective lenses. These systems are certainly good solutions for R&D, but often not so much for volume manufacturing, where cost and risk are equally as important as measurement accuracy. Using affordable non-diffraction limited optics is a viable solution, since they are much more scalable whilte not compromising measurement accuracy too much. This short article describes the accuracy loss with easy-to-use formulas and proofs them with intuitive examples.

A non-diffraction limited optical system with a system MTF s < d, where d is the diffraction limit, has MTF curves looking something like this:

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Its non-diffraction limitation doesn’t prevent it from measuring a device-under-test’s (DUT’s) MTF, however, the DUT MTF it reports m' will be different from the true DUT MTF m. This real DUT MTF m will be within the interval

(1)   \begin{equation*} 	f \cdot m' \leq m \leq \min\left(\frac{m'}{f}, d\right) \end{equation*}

where

(2)   \begin{equation*} 	f = \frac{s}{d} \end{equation*}

is the system’s MTF measurement fidelity.

For example, if a system with a fidelity f = 0.8 reports a DUT MTF m' = 0.3 against a diffraction limit d = 0.6, then the real DUT MTF m will be somewhere between 0.24 and 0.37. That makes a measurement uncertainty of -0.06 to +0.07. For R&D applications this might be too large an uncertainty, but for mass production this could already be accurate enough.

For f = 1, the system is perfectly diffraction limited with s = d and its reported DUT MTF m' is identical to the real DUT MTF m, meaning the system reports perfect measurement results.

Proof Of The Lower Bound

The lower bound is found by calculating the largest possible overestimation of the DUT MTF. And this largest possible overestimation happens when the DUT just happens to perfectly compensate all the aberrations that make the measurement system non-diffraction limited.

In such a perfect compensation scenario, the DUT has in fact the exact same MTF as the system, that is

(3)   \begin{equation*} 	m = s, \end{equation*}

but the DUT’s and the system’s aberrations are oriented opposite ways. When DUT and system get combined, these aberrations cancel, and the combined system becomes diffraction limited. The reported MTF is

(4)   \begin{equation*} 	m' = d. \end{equation*}

The MTF curves of such a scenario look like this:

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To correct this error, the reported MTF m' has to be multiplied with the MTF measurement fidelity f to retrieve the correct MTF value m, and thus the lower bound is

(5)   \begin{equation*} 	m_\text{lower} = f \cdot m'. \end{equation*}

Proof Of The Upper Bound

The upper bound is found by calculating the largest possible underestimation of the DUT MTF. And this largest possible underestimation happens when the DUT itself is perfect, e.g. diffraction limited with

(6)   \begin{equation*} 	m = d \end{equation*}

and it is the system that obscurs the measurement results, causing the reported MTF m' to be identical to system MTF s with

(7)   \begin{equation*} 	m' = s. \end{equation*}

The MTF curves of such a largest possible underestimation look like this:

No Image Found

To correct this error, the reported MTF m' has to be divided by the MTF measurement fidelity f to retrieve the correct MTF value m (capped at the diffraction limit d, of course), and thus the upper bound is

(8)   \begin{equation*} 	m_\text{upper} = \min\left(\frac{m'}{f}, d\right). \end{equation*}

Categories: Optics

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